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Vacuum Technology for Space Simulation

Vacuum is essential in space simulation applications to recreate the low-pressure conditions of outer space, allowing for the testing of spacecraft and components to evaluate their performance and durability in such an environment.

The role of vacuum in space simulation

Vacuum technology plays a crucial role in in-space propulsion by providing the necessary environment for testing ion thrusters and many more propulsion systems in vacuum vessels, ensuring they function correctly and efficiently in the vacuum of space.

Pfeiffer technology in space simulation

Pfeiffer Vacuum+Fab Solutions provides a wide range of products for space simulation, including high and medium-vacuum chambers, vacuum pumps (like HiPace, DuoVane, and HiScroll series), multi-stage Roots vacuum pumps, and vacuum measurement equipment. They also offer temperature control systems and leak detection solutions, ensuring precise simulation of space conditions for spacecraft and component testing.

Ion thrusters

Space simulation chamber DLR Bremen
In the space industry, propulsion plays a decisive role. Ion thrusters, also known as ion drives, are the dominant form of propulsion.

They are used not only as high-thrust propulsion systems that propel spacecraft to distant objects, but also as small propulsion systems used to precisely align telescopes or interferometers.

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Learn more about ion thrusters

How do ion thrusters work?

In ion thrusters, gas particles are ionized and accelerated by electric fields. The heavier these gas particles are the higher the thrust resulting in greater propulsive power. For this reason, most applications use xenon as the propellant gas. More recently, nitrogen is also used, for cost reasons. To prevent any electrical charge building up in the spacecraft that is being propelled, the ionized gas is neutralized before it leaves the ion thruster.

Why is vacuum important for space simulation?

Before launching satellites or a space mission for instance to research the surface of Mars thorough testing needs to be performed in advance. Goals of these tests are not limited to investigation of device performance in outer space eg vacuum, but also how they will behave at large temperature differentials. The temperature range can vary between just a few Kelvin to a couple of hundreds of Kelvins when exposed to the sun.

In order to perform these kinds of tests on earth, and depending on the size of the space craft sometimes large or huge vacuum chambers are needed. Besides evacuating these large vessels to as low as p < 10-4 Pa, the test unit itself in addition to the equipment required to maintain these temperatures like shrouds need to be evacuated.

What are the best vacuum solutions for testing ion thrusters?

In addition to supplying the chamber and the necessary pumps, Pfeiffer also supplies the temperature control system. For the space simulation chamber at the Institute of Plasma Physics and Laser Microfusion (IFPiLM) in Warsaw, for example, a product specially adapted to customer requirements was created on the basis of good collaboration and mutual trust.

Why are vacuum chambers required?

Most satellites, spectrometers and interferometers are tested as a complete unit inside a vacuum chamber. Before they can be tested, however, it is necessary to check that the drive components function properly and are durable. Since the ion thrusters emit large quantities of gas, the chamber sizes and the necessary pumping speeds need to be designed accordingly.

Vacuum chambers

Pfeiffer offers suitable vacuum chambers for space simulation, which simulate the extreme conditions of space in order to test components and systems for space research.
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