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Vacuum Technology for Load Lock and Transfer

In semiconductor manufacturing, load lock and transfer chambers must remain under vacuum to prevent any particle contamination as wafers enter, exit, or move between process chambers. Pfeiffer offers reliable vacuum solutions specifically designed for this demanding application.

The role of vacuum in load lock or transfer applications

As chip node dimensions continuously shrink, process chambers must remain under vacuum to prevent particle contamination. Therefore, most equipment requires wafer transfer under vacuum conditions.

Pfeiffer technology in load lock or transfer applications

Pfeiffer was the first vacuum supplier to invent integrated point-of-use vacuum pumps, providing the highest performance with the smallest footprint and lowest operating costs. The A 100 L multi-stage Roots vacuum pump (100 m3/h capacity) is qualified for many legacy platforms, while the A 200 L (200 m3 /h) is designed for the latest generation systems. Compatible for heavy cycling, the A 200 L meets the highest throughput requirements. Our magnetically levitated ATH-M or HiPace turbomolecular vacuum pumps are qualified at major OEMs, providing high vacuum performance and low vibration.

Load lock and transfer

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Manufacturing a semiconductor component is a complex process involving many steps within a vacuum environment. Wafers enter or exit a semiconductor tool through load lock chambers to ensure the correct vacuum level. Wafers are transferred from process chamber A to B through modules, which are also maintained under vacuum.

Pfeiffer provides high vacuum turbopumps and dry vacuum pump solutions dedicated to wafer-handling applications, designed for the highest throughput and lowest operating costs.

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FAQ

Which are typical requirements?

The typical target pressure for load lock and transfer chambers is in the 10-1 to 10-2 hPa (mbar) range. The main requirement is fast vacuum pump-down time to achieve high throughput.

What are the application requirements?

  • High performance for high throughput
  • Compact for easy integration
  • Low utility cost and high reliability for low cost of ownership

How do load locks and transfer chambers work?

A typical semiconductor manufacturing process consists of two load lock chambers, one mainframe chamber (also called transfer chamber), and several process chambers. Wafers enter and exit the tool through the load lock chambers, which change wafer pressure conditions from atmospheric to low pressure and vice-versa. The transfer chamber facilitates the automated handling of wafers between load lock and process chambers or between multiple process chambers.